At J&R Machine, we have adopted lean manufacturing principles to provide our clients with quality products consistently and efficiently. These practices require a clean, well-organized environment. Each cell is nearly identical so employees can move throughout the manufacturing facility and be instantly productive!
J&R Machine's Cellular Machining Layout is efficient for Production, as well as One-Off Manufacturing
A single J&R employee easily manages two machines, each completing different steps in producing the finished product.
14 Machine Multi-Task Turning Cells
These fourteen machines continuously producing product are controlled by just seven CNC Machinists
(6) DMG MORI, NLX2500SY/Sub-Spindle Lathes w/ Axial & Radial Live Tooling , Chip Blaster High Pressure Coolant,
Part Catch/Conveyor, 14.00 Max Turn Diameter, 27.7 Max Turn Length, LNS “Quick Six” 6′ Bar-feeders.
(6) DMG MORI, NLX2500Y w/Axial & Radial Live Tooling, Tailstock, Chip Blaster High Pressure Coolant 14.00 Max Turn
Diameter, 27.7 Max Turn Length.
(4) Mori Seiki, NLX2500MC w/Axial & Radial Live Tooling, Tailstock, Chip Blaster High Pressure Coolant 14.00 Max Turn
Diameter, 27.7Max Turn Length.
(2) Mori Seiki, NLX2500Y w/Axial & Radial Live Tooling, Tailstock, Chip Blaster High Pressure Coolant 14.00 Max Turn
Diameter, 27.7 Max Turn Length.
(2) Mori Seiki, Dura Turn 2050 2 Axis 14.5 Max Turn Diameter, 20.8 Max Turn Length.
(1) Mori Seiki, Dura Turn 2050 w/LNS “Quick Servo” 4’ Bar Feed 2 5/8 Dia Cap, 2 Axis 14.5 Max Turn Diameter, 20.8 Max
(1) Mori Seiki, NH4000 Horizontal 60 Tool Cap, Chip Blaster High Pressure Coolant. 20.0Y, 20.0X, 20.0Z Travel.
(1) Mori Seiki, NHX4000 Horizontal 120 Tool Cap, Chip Blaster High Pressure Coolant. 20.0Y, 20.0X, 20.0Z Travel.
(1) Mori Seiki, Dura Vertical 5100 w/High Pressure Coolant 41.3 X,20.9 Y,20.1 Z
(1) Brother, TC-R2A Drilling and Tapping Center w/Automatic Pallet Changer.
(1) Zeiss Contura G2 RDS 7/7/6 CNC CMM
(1) Gage maker Mic Trac MT-3000 Measuring Center
Hundreds of Certified Thread Plug & Ring Gages Bore Gages to 6”
(1) Dorsey Paragon 24P Optical Comparator
(1) Panasonic/Miller Perform Arc Robotic Welder w/ Pallet Changer Max Reach 1374mm , ( 54.09in)
(1) Amada PCSAW-330 CNC Production Band Saw 13’’ Dia. Cap.
(1) TSUNE TK130GL CNC Production Cold Saw 5.1’’ Dia. Cap.
(1) Amada HFA 250W CNC Production Saw 10 Dia. Cap.
(1) MSI C3A 250W Chamfering & Centering Machine ½-3” Cap.
(2) MillerMatic 252 Welding Stations
(4) Dapra Technomark 420 Marking Machines.
(2) Cuda Aqueous Automatic Parts Washer 500 lb Cap.
(1) Burr King 200SX Vibratory De-burring Machine
(1) RoboCrib 1000 automated tooling inventory system.
- Project Management, (Design Phase Assistance, Project Prototypes, Procurement of Castings, Forgings, and Extrusions)
- AIAG Control Plan, (Automotive Industry Action Group)
- PPAP (Production Part Approval Process)
- Material Traceability Certification
- Robotic Welding
- Cleaning Parts of Chips, Debris and other Contaminants
- Part Marking/Serialization (DOT Matrix)
- Secondary Process Management e.g., Metal Plating, Powder Coating, Painting, Laser Marking
- Kanban Material Release
- Bar Code Part Mark and Serialization
- Reusable Shipping/Storage Containers
- Custom In-House Designed and Built Fixtures with High Density Workholding for more Efficient/Accurate Machining
- Packaging/Shipping Solutions, J&R Machine custom designs shipping crates to protect parts in transit ensuring their safe arrival to customers.
- “Kitting” of Parts for Final Assembly at Customer’s Facility
- VCI Bag Storage and Packaging before Shipment to Ensure Corrosion Protection
- Short/Expedited Lead Times
- Unattended Machine Operations (Lead Time and Overall Cost Reduction)